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Understanding how to affix patches is crucial to their functionality and longevity. There are two primary methods: “Heat Seal” for soft goods like garments, and “Sticky” for hard goods and flat surfaces.

1. Heat Seal Patches

Heat seal patches are applied to garments and other soft goods using a specialized heat press. This method is ideal for staff uniforms, team shirts, company swag, merchandise, promotional products, and premium fashion branding. It’s important to note that attempting to iron on heat seal patches at home is not recommended, as it requires precise temperature, pressure, and time settings that a regular household iron may not provide.

2. Sticky Patches

Sticky patches have a strong adhesive backing that adheres to almost any flat, non-porous surface. These patches are suitable for hard goods like glasses, mugs, laptops, phone cases, and more. They are often used as promotional giveaways or merchandise that users can stick to their personal items. The adhesive used in sticky patches is industrial-strength, ensuring a durable bond that can withstand dishwashing after 48 hours of setting.

Making Custom Patches For Jackets Step-by-Step

Creating custom patches for jackets is a straightforward process that involves careful planning, design considerations, and effective communication with the patch manufacturer.

1. Define the Purpose and Use:

Before diving into the patch creation process, clearly define how you intend to use the patches. Whether it’s for staff uniforms, team merchandise, promotional giveaways, or personal accessories, understanding the purpose will guide subsequent decisions.

2. Select the Style of Patch:

Based on your intended use and design preferences, choose the style of patch that best suits your needs. Consider factors such as fabric type, garment structure, and the overall aesthetic you want to achieve. Each patch style has its unique characteristics, so choose one that aligns with your brand or message.

3. Prepare Your Logo, Image, or Graphic:

Gather the digital files of your logo, image, or graphic that you want to be featured on the patch. Ensure that the file is in a high-resolution format, as this will contribute to the clarity and quality of the final patch. If adjustments are needed, work with graphic design software or seek assistance from the patch manufacturer.

4. Upload Your Logo and Set Specifications:

Once your design files are ready, upload them to the patch manufacturer’s platform or share them with your designated contact. Specify key details such as the quantity of patches needed, preferred size, color specifications, and any additional customization requirements. Providing clear instructions ensures that your vision is accurately translated into the final product.

5. Choose Items to Be Embellished, If Any:

Determine the garments or accessories to which you’ll be affixing the patches. Whether it’s shirts, hats, jackets, or other items, knowing the target application helps in refining the design and size considerations. Different items may require variations in patch size and style to achieve the desired visual impact.

6. Place the Order:

With all specifications in place, proceed to place the order through the manufacturer’s platform or by contacting their sales representative. Review your order details to ensure accuracy and completeness. If there are any questions or clarifications needed, don’t hesitate to communicate with the manufacturer at this stage.

7. Communication with Sales Representative:

After placing the order, a sales representative from the patch manufacturer will likely reach out to confirm the details, discuss any potential adjustments, and provide an estimated timeline for production and delivery. Use this opportunity to address any queries, finalize design elements, and ensure that both parties are on the same page.

Design Tips for Custom Patches For Jackets

Applying some fundamental design principles can significantly enhance the effectiveness of custom patches for jackets:

  • Simplify the artwork: Highly detailed graphics may not translate well onto a small patch. Simple, clean, and bold designs tend to work best and stand out.
  • Remove small type: Consider omitting small type, especially if it’s not crucial to your message or logo. If necessary, increase the size of your type or choose fonts that ensure legibility.
  • Reduce the number of colors: Some patch styles have limitations on the number of colors. Even if full color is allowed, a busy design or clashing colors with the garment may impact overall aesthetics.
  • Consider background and border: For patches with backgrounds and borders, such as embroidered, sublimated, and print stitch patches, the color and style of the background and border contribute to the overall look of the patch.
  • Choose the right size and shape: Opt for smaller sizes, as most patches look better and feel better at a smaller scale. Consider whether your design would benefit from a custom die-cut shape or if a standard shape would suffice.

Patch Placement Recommendations for Apparel

Determining where to place the patch is crucial for maximizing its visual impact. While standard placements work well for uniforms, alternative locations can make merchandise stand out:

  • T-shirts and sweatshirts
  • Hats and caps
  • Hoodies
  • Jackets


In conclusion, custom patches for jackets are more popular and accessible than ever, providing diverse options for personalizing apparel and accessories. By following the information and tips provided in this article, you can confidently navigate the world of custom hat patches and create impressive, branded emblems. If you have any questions, our art department and project specialists are ready to assist you.

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